Electrical & Mechanical Controls Ltd – EMC LTD 21 Years of experience counts. Phone 01603 625535

Power Factor Correction

Power factor is the ratio between the KW and the KVA drawn by an electrical load where the KW is the actual load power and the KVA is the apparent load power. It is a measure of how effectively the current is being converted into useful work output and more particularly is a good indicator of the effect of the load current on the efficiency of the supply system.

All current will causes losses in the supply and distribution system. A load with a power factor of 1.0 results in the most efficient loading of the supply and a load with a power factor of 0.5 will result in much higher losses in the supply system. A poor power factor can be the result of either a significant phase difference between the voltage and current at the load terminals, or it can be due to a high harmonic content or distorted/discontinuous current waveform.

Poor load current phase angle is generally the result of an inductive load such as an induction motor, power transformer, lighting ballasts, welder or induction furnace.
A distorted current waveform can be the result of a rectifier, variable speed drive, switched mode power supply, discharge lighting or other electronic load.

A poor power factor due to an inductive load can be improved by the addition of power factor correction, but, a poor power factor due to a distorted current waveform requires an change in equipment design or expensive harmonic filters to gain an appreciable improvement. Many inverters are quoted as having a power factor of better than 0.95 when in reality, the true power factor is between 0.5 and 0.75. The figure of 0.95 is based on the Cosine of the angle between the voltage and current but does not take into account that the current waveform is discontinuous and therefore contributes to increased losses on the supply.

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Benefits of Power Factor Correction

Below are just some of the benefits that can be achieved by applying the correct Power Factor Correction:

Power consumption reduced
Electricity bills reduced
Electrical energy efficiency improved
Extra kVA availability from the existing supply
Transformer & distribution equipment I2R losses reduced
Minimised voltage drop in long cables

How is Power Factor Caused?

Most electrical equipment such as motors, compressors, welding sets and even fluorescent lighting, create what's known as an inductive load on the supply. An inductive load requires a magnetic field to operate, and in creating such a magnetic field causes the current to lag the voltage (ie. the current is not in phase with the voltage) Power Factor Correction is the process of compensating for the lagging current by applying a leading current in the form of capacitors. This way Power Factor is adjusted closer to unity and energy waste is minimised.

Please do contact us should you require apower factor solution (01603 625535).